T h e - B 16 b - F u e l - S y s t e m

SU Carb

The great majority of B16 engine Volvos sold in the US were (and many still are) equipped with the B16b engine. This means the cars have a slightly higher compression ratio, a little hotter cam profile and twin H4 SU 'side draft' carburetors.

This has proven to be an excellent combination, blending good performance and gas mileage with outstanding longevity. Of course, nothing lasts forever and changing fuel blends along with many, many heating/cooling cycles are taking their toll on the fuel delivery systems of these cars. The pushrod Volvo engines are not 'crossflow' designs as are the newer OHC B21/23, this means that the intake and exhaust systems must coexist in pretty close proximity. This is especially true on the SU equipped B16b engines. The distance between the float bowls and seals in relation to a VERY hot exhaust manifold on these engines can be measured in inches or less! Add to this, modern fuels, with a more volatile and sometimes more reactive alcohol/injector cleaning components and it is easy to see why this system is prone to leaks around the rubber/cork seals. Of course, in this design the fuel tends to leak directly on the exhaust manifold. Even slight leaks will lower the fuel level in the float bowl enough to make restarts harder, especially with a warm engine in hot weather. Hard starting is problematic on 6 Volt starters and potentially more so in converted 12V systems!

SU-Filters has designed a kit to address these issues, stopping the leaks, increasing fuel mileage and improving starting performance, especially in extreme temperature conditions.

Below is a graphic illustrating the Carburetion part of the solution.

SU Carb H4SU

  • As shown in the drawing, the red arrows denote the most frequent areas of leakage on the H4 (and most H series SUs), The purple dots are the PTFE type seals contained in our kits to cure the problem.

    The PTFE (trade name "Teflon") material comes in many blends and compounds, the grade we use to make our seals is VERY inert and will stay pliable from -110 to 490 degrees Fahrenheit (or -73 to 254 C.) and last through many heat cycles. The inherent 'slickness' of teflon also eliminates the dreaded stuck on choke syndrome in these carbs!

    The second part of the solution is to have a fuel pump that will pump to capacity and will not allow drainage of fuel back into the lines. The original Valves and diaphrams supplied with the "glass bowl" AC fuel pumps were never intended to operate imersed in today's fuel blends.

    Luckily these pumps are usually very rebuildable (unlike the B18/20 pumps available today) and with improved materials and designs can last many thousands of additional miles, even with today's fuels!

    SU Carb H4SU

  • In this drawing the green asterix indicate the parts included (along with the H4 PTFE seals) in our basic kit. The red asterix indicate additional parts included in our complete kit. The purple dots indicate improved material and design to cope with todays fuels such as "Viton" seals and Nitride rubber diaphrams. Also included is a much improved type of oil seal between the crankcase and the diaphram that does not require the old seal to be removed, it is very easy to crack the casting getting the old seal out for conventional replacement.

    Our "basic" kit will cure the majority of fuel delivery ills, the complete kits are intended for those cars with corroded or very high mileage fuel pumps. Please note the part in the gold circle in the illustration! Some very early AC pumps did not use this part, instead the valves were "Staked" into the casting. This means once the valves were inserted the surrounding casting was deformed to keep the valves in place. If your pump is of this design contact us via e-mail. We do offer a rebuilding service for this type of pump but it does require machining the casting and is thus more expensive and time consuming.

    Note: These kits are designed to make fuel delivery efficient and leak free to the carburetor's main jet area, they do not address physical damage (leaky floats/float valves, cracked castings etc.) or serious wear - such as loose throttle shafts. If you have these issues e-mail us and we will try to help you solve these problems.

  • Click here for installation instructions for the fuel kit (PDF)

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